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Design for Six Sigma

MiC Quality offers online courses that can help you prepare for the American Society for Quality (ASQ) Certified Six Sigma Black Belt examination.

Try out our courses by taking the first module of the Primer in Statistics free of charge.

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DFSS (Design for Six Sigma)

DFSS (Design for Six Sigma) is used to design a new product or service, or to start from scratch with an existing process or service. This contrasts with the normal Six Sigma process that is used to improve an existing process or service.

For example if you wanted to replace a manual accounting system with a computer-based one then you might use DFSS.

DMADOV

Similar to DMADV with the addition of the 'optimize step':

Define Define the project objectives, similar to DMAIC.
Measure Measure the expectations of all the stakeholders, particularly the customers. Also use benchmarking and competitor analysis.
Analyze Identify and analyze the alternative solutions
Design Carry out the detailed design
Optimize Use experimental design, simulation etc. to optimize the solution
Verify Verify the design through pilot studies and then evaluation as it goes into service

DMADV

The Steps usually used for Design for Six Sigma. The steps are:

Define Define the project objectives, similar to DMAIC.
Measure Measure the expectations of all the stakeholders, particularly the customers. Also use benchmarking and competitor analysis.
Analyze Identify and analyze the alternative solutions
Design Carry out the detailed design
Verify Verify the design through pilot studies and then evaluation as it goes into service

Porters Five Forces Analysis

A type of competitive analysis based on:

Bargaining Power of Customers
Bargaining Power of Suppliers
Threat of New Entrants
Threat of Substitute Products
Competitive Rivalry

Pugh Analysis

A Type of Analysis that compares the benefits of alternative solutions. It uses a matrix approach:

 
On Ear
Around Ear
In ear
Price
0
-1
+1
Battery Life
0
0
+1
Passive Sound attenuation
0
+1
-1
Active Sound attenuation
0
-1
-1
Weight
0
-1
+1
Total:
0
-2
+1

The alternative in the first column is allocated a '0' in every category. If an alternative is better in that category it is given a '+1', if worse '-1'

TRIZ

TRIZ was developed in the former USSR and TRIZ is the acronym for a russian description that translates as the 'Theory of Inventive Problem Solving'.

It is based on the idea that problems and their solution are repeated across all industries, in other words designers are constantly 'reinventing the wheel'. TRIZ attempts to invention into a systematic method by reducing it into a series of principles.

 

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